Build-a-Cap

Build-A-Cap allows you to design fully custom hats, caps and benaies for your brand or clients. Choose the style, colour setup, branding, method, material and quantity — our team will manufacture the caps to your specification.

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Your Build: Style: — Colour: — Branding: — Qty: —

Multi-panel colours and branding placements are confirmed in the final spec notes.

Choose a cap style

Pick the closest match. If you need something unusual, choose “Custom / Other”.

6 Panel

Most popular promotional cap

5 Panel

Streetwear / flat panel style

Trucker

Mesh back trucker cap

Bucket / Cricket / Bush Hat

Standard or sublimated

Performance

Technical / sport caps

Custom

Tell us what you want

Colour setup

This is how the cap colours are built (single colour vs multi-panel vs sublimated).

Single Colour

One colour overall

Two Tone

Cap + peak two-tone

Multi-Panel

Different panels different colours

Fully Sublimated

Full print coverage

Double Sublimated Bucket

Two-sided / enhanced sublimation

Not Sure

We can advise

Branding method

Choose the primary branding method. You can add extra notes later.

Embroidery

Classic stitched logo

3D Puff

Raised embroidery

Rubber Patch

3D rubber badge

Leather Patch

Premium patch option

Woven Label

Side or internal label

Mixed

More than one method

Quantity range

Choose the closest range — we’ll confirm the final quantity on the quote.

50–99

Small run (may affect pricing/MOQ)

100–250

Standard MOQ range

250–500

Better price breaks

500–1000

Strong pricing

1000+

Best unit cost

Not sure

We’ll guide you

Your details

Describe panel colours, under-peak print, sublimation details, and anything unusual.

Upload your logo or artwork if available. Supported formats: AI, PDF, PNG, JPG.

Summary

  • Style: —
  • Colour setup: —
  • Branding: —
  • Quantity: —

What Clients Are Creating

Explore popular headwear styles brands are producing with Build-A-Cap.

  • Contrast Stich 6 Panel

    Classic structured 6-panel cap with premium embroidery, contrast stitching, and curved brim. Ideal for automotive, beverage, and lifestyle brands, as well as promotional merchandise.





  • Sublimated Bucket Hat

    Fully sublimated bucket hat with vibrant all-over print, branded front patch, and adjustable chin toggle for a secure fit. Ideal for events, promotions, and retail merchandise

  • Nylon 5-Panel Cap

    Lightweight nylon camp cap with a flat brim, embroidered front logo, and adjustable rear strap. A modern promotional headwear style ideal for brands, events, and retail merchandise.

  • Golf Dad Cap

    Relaxed dad cap featuring playful “I AM TEED OFF!” embroidery with a golf ball and tee graphic. Finished with contrast accents, curved brim, and adjustable buckle strap — perfect for golf events and promotional merchandise.

  • Multi Colour Foam Trucker

    Custom manufactured trucker cap with contrast peak and mesh colours, foam front panel, and bold branded patch. Finished with breathable mesh back panels and snapback closure.

  • Custom Cricket Hat

    Premium wide-brim cricket hat featuring a clean embroidered KWV logo with contrast gold detailing. Designed with a structured crown, ventilated eyelets, contrast brim panel, and adjustable chin cord — ideal for outdoor events, brand promotions, and sports merchandise.